Introduction

The classic challenge of balancing 'Production vs. Safety' has long persisted within industries. To break through this barrier, familiarity with and application of the standards set by the Occupational Safety and Health Administration (OSHA) is essential. OSHA is a leading authority globally on health and safety protocols. Understanding and implementing these standards not only enhances performance but also boosts company profitability.

The assumption that employees will consistently adhere to these standards simply because they form part of the company’s operational policies is overly optimistic. Periodically revisiting and critically assessing these standards is crucial for reinforcing them and encouraging their precise execution. This training course provides a comprehensive review of crucial OSHA regulations applicable to both hazardous work environments and general industrial settings.

Course Objectives

• Grasp the foundational principles of OSHA regulations.
• Develop a more effective safety program.
• Analyze the elements of Process Safety Management (PSM).
• Implement best practices for entry into confined spaces.
• Assess controls for chemical hazards (HazCom 2012).
• Evaluate the efficacy of safety management systems.
• Advocate for enhancements in Process Safety Management.
• Establish safe operational procedures for confined space work.
• Understand the fundamentals of HAZOP (Hazard and Operability) studies.
• Review and refine Standard Operating Procedures.
• Examine Management of Change strategies.

Target Audience

• Process Engineers
• Maintenance Engineers
• Team Leaders
• Shift Managers
• Health and Safety Staff

Course Outline

Day 1: Introduction to OSHA Standards and New Safety Management Guidelines

• Overview of the OSHA Act
• Leadership in Management
• Assessing Hazards
• Training Programs
• Performance Evaluation
• Continuous Improvement Strategies

Day 2: Detailed Examination of Process Safety Management (PSM) under 29 CFR 1910.119

• Lessons from Past Incidents
• Core Elements of PSM
• Fundamentals of PSM
• Encouraging Employee Participation
• Gathering Process Safety Information
• Basics of HAZOP Studies

Day 3: Continued Exploration of Process Safety Management under 29 CFR 1910.119

• Standard Operating Procedures and Practices
• Training for Employees
• Managing Contractor Safety
• Safety Checks Before Startup
• Ensuring Mechanical Integrity
• Change Management
• Probing Safety Incidents

Day 4: Further Insights into Process Safety Management and Strategies for Confined Space Entry

• Preparedness for Emergencies
• Safety Audits
• Management of Non-Routine Work
• Implementing Work Permits
• Regulations for Confined Spaces as per 19 CFR 1910.146
• Confined Space Safety

DAY 5: Focus on Occupational Health and Hazard Communication (HazCom 2012)

• Classification of Chemicals
• Mechanisms of Body Uptake of Chemicals
• Understanding Safety Data Sheets
• Practical Exercise
• Training Staff on Safety Information
• Wrap-Up Seminar and Review